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Cable Harness & Wiring Assembly Manufacturing

High-reliability cable harnesses, built with process discipline and precision.

Nakshatra Cable Harnessing engineers and manufactures cable harnesses and unit wiring assemblies for Defence, Aerospace, Automotive, Medical, Fiber Optics, RF, PCB-embedded and Electrical applications.

// Program snapshot
Circuit typesLow-V / High-V / Signal
Wire gauge range28 AWG – 4/0 AWG
TerminationCrimp · Ultrasonic · Solder
Test coverageContinuity · Hi-Pot · IR
TraceabilityLot & operator level
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Work samples in gallery
Industries

Industries we serve.

Every harness is engineered around the operating environment it will live in — vibration, thermal cycling, EMI, and duty cycle all shape the build before a single wire is cut.

Automotive & EV

Wiring harnesses and unit wiring assemblies for automotive and electric-vehicle platforms.

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Industrial Automation

Wiring assemblies for machinery, automation and industrial control systems.

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Consumer Electronics

Precision cable assemblies for consumer electronic products and devices.

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Medical Devices

High-reliability wiring assemblies built to strict quality and inspection standards for medical applications.

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Aerospace & Defense

Custom cable harnesses for defence systems, tactical equipment, communication platforms and rugged environments.

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Services

What we build.

Nakshatra Cable Harnessing is a dedicated manufacturer of high-reliability cable harnesses and unit wiring assemblies, driven by process discipline, engineering precision, and an uncompromising commitment to quality.

Custom Cable Harnesses

Precision-built wiring harnesses for defence systems, tactical equipment, communication platforms and rugged environments.

Wiring Assemblies

Low- and high-volume wiring assemblies manufactured under strict quality and inspection standards.

Precision Manufacturing

High-accuracy assembly processes ensuring durability, consistency and long-term performance.

Value-Added Services

Labeling, kitting, packaging, and coordination for over-molding and specialized requirements.

Manufacturing

One continuous process, from print to dispatch.

Every build follows the same disciplined sequence — the order below is the actual routing a harness travels through our facility.

01

Engineering review

Drawing & BOM validation

02

Wire cutting

Automated, length-verified

03

Stripping

Precision insulation removal

04

Crimping

Force-monitored terminals

05

Connector assembly

Terminal insertion & lock

06

Splicing / soldering

Ultrasonic & hand solder

07

Heat shrink & taping

Strain relief & sealing

08

Braiding / conduit

Shielding & routing

09

Electrical test

Continuity · Hi-Pot · IR

10

Final QC & dispatch

Inspection, pack, ship

Quality & Certifications

Traceable from incoming reel to shipped assembly.

Incoming, in-process and final quality control stages are logged at lot and operator level, backed by electrical and dimensional testing on every run.

QC stages

  • Incoming quality control — reel, connector and material verification
  • Process quality control — in-line crimp, weld and assembly checks
  • Final quality control — full functional and visual sign-off

Test coverage

Crimp pull testingContinuity testing Hi-Pot testingInsulation resistance Dimensional inspectionVisual inspection

Add your certification badges here once you share which certifications Nakshatra currently holds — none are shown yet so nothing unverified is claimed.

FAQ

Frequently asked questions.

We run everything from single-unit prototypes and low-volume pilot builds through high-volume production, on the same qualified process.

Yes — send your drawing, wire list and BOM through the quote form and our engineering team will review for manufacturability before quoting.

Defence, Aerospace, Automotive, Medical, Fiber Optics, RF, PCB-embedded and Electrical applications, across Automotive & EV, Industrial Automation, Consumer Electronics, Medical Devices, and Aerospace & Defense.

Continuity, Hi-Pot, insulation resistance, crimp pull-force and dimensional checks are performed per program requirements, with results logged at lot level.

Use the Request a Quote form with your part details and any drawings or specifications — you'll receive an RFQ reference number on submission.

Contact

Let's discuss your requirements.

Looking for a reliable cable harness partner? Let's discuss your technical and production requirements.

Address
#76, 2nd Floor, 1st Main, 12th Cross, Rajagopal Nagar, Peenya 2nd Stage, Bengaluru – 560058
Phone
+91-9964939090
+91-9964812090
Email
sales1nakshatra@gmail.com
GSTIN
29FYZPS3080J1Z9
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